How to design automation equipment that is not in the standard

  • This context refers to specialized nonstandard equipment that is not produced in large quantities in the country but is desperately needed by various sectors of the national economy.  However, nonstandard equipment is not designed and manufactured in accordance with unified industrial standards and specifications set forth by the government; instead, cnc drilling service is designed and manufactured to meet the needs of the manufacturer rather than the needs of the state.  The industrial sector has innovated institutionally and technologically in response to an increasingly fierce market competition environment, replacing traditional equipment with microcomputer-controlled automation equipment and pure manual operation with mechanical equipment operation, among other things.  In addition, there is a rise in the demand for automation equipment that is not standard in the industry.  Recent years have seen an increase in the level of concern among relevant units and personnel about how to perform admirably in the design of non-standard automation equipment, particularly in the aerospace industry.

    Automation equipment that does not meet industry standards takes a long time to design and develop. The identification of development projects and customer requirements, such as product quality requirements, equipment production efficiency requirements, and equipment working environment requirements, should be completed as preliminary steps before moving on to the next stage of the process.

    Analyzing products, comprehending the manufacturing process, comprehending the dimensional requirements and incoming materials of the products, communicating with customers about the precautions that must be taken during the manufacturing process, as well as understanding the technical parameters of the location where equipment is being used, are all necessary. 

     


    3) Create a plan for how you will proceed moving forward.  It is the responsibility of the engineering staff to design the equipment.  The engineering staff must discuss, analyze, and design the equipment scheme, which consists of the following elements: an equipment schematic diagram, an introduction to each component of a mechanism, a description of the mechanism's operation, and the technical parameters of the apparatus.

    4) An evaluation of the plan is carried out.  Engineering personnel from a team of auditors will evaluate each component, including equipment feasibility assessments, equipment cost assessments, equipment manufacturing efficiency cnc drilling parts assessments, and structural feasibility assessments.  The audit team will conduct evaluations of each component, including equipment feasibility assessments, equipment cost assessments, equipment manufacturing efficiencies assessments, and structural feasibility assessments.

    5) Formulate a strategy for resolving the situation. . It is necessary to address the issues that were brought to our attention during the scheme's review.

    6) The customer selects the overall design scheme for the project.  Customers will be provided with a design scheme, with the responsibility for finalizing the design scheme in accordance with their specifications falling on the customer.

    7) The conceptualization and development phases of the projectBefore engineers can complete the mechanism design, machine assembly drawings and part drawings, select executive components and electronic control accessories, and list the list of processed parts, the engineering department must make arrangements for them to do so.  Before engineers can complete the mechanism design, machine assembly drawings and part drawings, select executive components and electronic control accessories, and list the list of processed parts, the engineering department must make arrangements for them to do so.

    2 How to design automation equipment that is completely non-standard in every way.  2

    In spite of the fact that non-standard automation equipment does not have the same size as standard automation equipment, it is more diverse and serves a greater number of departments than standard automation equipment.  Because of the rapid development of social science, we have witnessed the beginning of a new technological revolution, which has raised the bar for mechanical design requirements to unprecedented levels of achievement.  Designing non-standard automation equipment is more difficult due to the wide variety of non-standard automation equipment that is currently available.  As a result, in order to be successful in their careers, non-standard design engineers must demonstrate high levels of professionalism, broad knowledge, flexibility, and originality, among other qualities.  The ability to draw conclusions from a single instance, as well as the ability to have a large number of ideas, to express original opinions, and to transplant and integrate ideas from other institutions into their own design intention, are all prerequisites for successful design.

    Nonstandard equipment is manufactured in small batches of one piece at a time, necessitating the development of experience and technical requirements among the designers who are in charge of it.  Equipment that does not meet the requirements of China's Standard System or the Standard System of Nonstandard Equipment is designed primarily in accordance with China's Standard System and the Standard System of Nonstandard Equipment, and the principle of primary membrane stress or maximum direct stress shall not exceed the allowable stress is followed throughout the manufacturing process.  Nonstandard equipment designers take into consideration a variety of factors when calculating the safety factor, including the stress concentration and its type, the complexity of the stress evaluation method, material heterogeneity, geometric factors, defects in welded joints, and other factors.

    If you're building a piece of equipment that isn't standard, start by looking for finished parts in the selection of standard components.  Consequently, nonstandard products will be less expensive in terms of raw material consumption and management expenses, as well as in terms of yield and other variables.  Using finished parts after the equipment has been introduced to the market can improve the dependability of its performance after it has been in use.  It can also increase the efficiency of the design while simultaneously increasing the length of the design and manufacturing cycle of the equipment in question.  When designing nonstandard equipment, it is also critical to thoroughly examine the cnc turning and milling services equipment's technical scheme in order to determine the most current, reasonable, and stable nonstandard equipment on the basis of meeting the process design requirements, which is not always possible.

    Final thoughts on nonstandard equipment design include adhering to the humanized design concept, measuring how the equipment is used on a regular basis to ensure that it is consistent with the use habits of employees, and paying greater attention to the finer points of design. 

     


    When designing nonstandard equipment, we should consider not only whether the design meets the needs of customers and production, but also whether the structure of the nonstandard equipment is reasonable, safe, and stable, as well as whether it is simple to process, manufacture, install, and maintain.  To achieve the best results, designers must adhere to all relevant standard specifications to the letter, while also thoroughly understanding the requirements of the processes in which they will be used, as well as the physical parameters and functions of nonstandard equipment.  In order to determine the most effective scheme, it is also necessary to compare and select several different schemes.  Designers, on the other hand, should pay close attention to the logic of non-standard equipment components when creating their designs, as this can lead to unexpected results.  The design team should make reasonable decisions about the materials, matching types, and processing methods that will be used to create the components as a part of the design process, in order to ensure that the parts meet the required stiffness and strength requirements for the components.

    14th, the establishment of standards in design work is an institutional precondition for promoting the smooth development of design work while also facilitating the introduction and absorption of advanced foreign technology into the country.  The quantity and quality of non-standard equipment are important factors to consider when determining whether or not the design work was successful in achieving its goals.  In order to complete the standardized design work, design procedures must be established, and the technical scheme, design and construction drawings, process performance, and standardization percentage must all be demonstrated in a systematic manner, in accordance with the requirements of the standardized design work.  The standardization of drawings and design documents must first be checked to ensure that they are in compliance with all applicable national regulations before moving forward with the process.  Additionally, as part of the design work, the implementation of all cnc drilling parts relevant standards and specifications for design work will be completed, in addition to a thorough review and strict implementation of all terms and symbols, as well as the format, the name, the code, and other aspects of the design work

    The design of nonstandard equipment should consider process and technical issues as well, with the effects and benefits of the equipment serving as the primary criteria for determining whether or not the equipment will be successful.  The processing and maintenance of objects produced with non-standard equipment must be simple and straightforward.  When designing a product, it is important to consider how the product will be processed in the future.  For example, if at all possible, avoid drilling on the surface of a circular arc when it comes to machining.  In order to determine whether drilling is required, the process should be carried out either through the center or by first processing the platform before beginning the drilling process itself.  It is recommended that the market be consulted when designing subparts and parts of products using non-standard equipment, and that general parts be used to the greatest extent possible to facilitate maintenance and exchange.